Raw Materials
Net Knitting
Mesh Detail
Quality Control
Export Ready
Four controlled production stages. Every batch tensile tested. Every specification verified before shipment. This is the standard we've built into our production from day one.
Every net that leaves our Bhavnagar facility has passed through the same four controlled production stages — regardless of order size, material or destination. No shortcuts for repeat buyers. No compromises on urgent orders.
This page documents exactly how we work — from raw yarn intake through to export packing. We share it because buyers who understand our process make better specification decisions, and because we have nothing to hide.
Four stages. Every batch tensile tested. Every specification verified before a single carton is packed. That's the standard for every order we ship — including the first.
Every production run begins with yarn — and the quality of the yarn sets the ceiling on everything that follows. We source HDPE, nylon and polyester yarn from established Indian mills with traceable production documentation, and every consignment is inspected before it enters our production line.
No yarn enters production without passing four documented checks. If a consignment fails any check, the entire lot is rejected — not partially accepted. This non-negotiable approach is what prevents quality failures downstream.
Individual yarns are twisted and braided into twine using automated machinery calibrated to a fixed twist-per-metre rate for each specification. Twist rate, lay angle and machine tension work together to produce consistent break strength, elasticity and surface texture — all of which affect net performance in the field.
Twine diameter is checked at regular intervals against the target specification. Any deviation stops the machine for recalibration — not an adjustment and continuation. Every finished spool is batch-marked before moving to knitting.
Twine is loaded onto knitting machines configured to the ordered mesh size and construction. Both knotted and knotless construction is available — the choice affects mesh geometry, knot slippage resistance and net weight per square metre, and is specified by the buyer at order stage.
Knitting machines run with automatic stop on any thread break or tension drop — preventing defective mesh sections from running through undetected. Finished panels are cut to specified dimensions and visually inspected for mesh uniformity before proceeding to finishing.
The final stage before packing is a systematic quality check — not a spot check. Every batch, regardless of size or destination, goes through the same sequence of five tests before export documentation is issued.
Passed batches are packed to export standard and labelled to buyer specification — including OEM branded labelling where required. Export documents are prepared from Bhavnagar to the buyer's nominated port or freight forwarder.
We don't test a sample and assume the batch. We test every batch. The following checks are applied to every production run before export documentation is issued — regardless of order size, urgency or repeat-buyer status.
Share your specification — mesh size, material, twine diameter, quantity and delivery country. We'll respond within 48 hours with a quotation and sample timeline.